We look back on years of experience in various fields of aerospace and mechanical engineering
Whether you need strategic guidance, innovative solutions, or comprehensive engineering support, our team is dedicated to delivering high-quality, customized services that address the unique needs of each client. Browse through our references to see how we turn engineering challenges into successful, tailored results.
Twin Aisle Fuselage Assembly
Study Content
- Green Field Planning of Panel and Fuselage Assembly line
- Planning of efficient layout
- High range of automation required
Study Results
- Innovative automation concepts
- Optimized layout for material delivery, logistics and production flow
Advantages
- High quality production due to automated quality approvement
- Future proof production
(licensed assembly concept)
- Cost estimation for the factory of the future
- Project Plan for the way forward
Optimization of Aircraft Engine production
Study Content
- Reorganization of existing engine production including quantity and location of stations and buffer
- Restrictions due to foundation limits and fixed process station (for example large production tanks)
- Different transportation vehicles for transportation within and between different hangars
- 50+ different parts
Study Results
- Gantt-Charts for the stations representing the occupation of the different stations
- Gantt-Charts for the entities showing the part flow and times in stations (including waiting times)
- Logistic requirements
Advantages
Customized software allows customer simulation of production scenarios for its own facility
- Relocation of stations and buffer
- Activate / deactivate stations
- Adjust buffer quantities
- Rate / Output calculation
Service Contract enables short-term online support. We support our customer in case of questions regarding:
- the software (SIMIO)
- Implementation of different scenarios
- Analysis of results
Rate increasement for door assembly
Study Content
- Rate increasement for door assembly
Study Results
- Optimized production layout
- Quantity of stations
(automated / manual)
- Optimized (reduced) lead time
- Transport concept
Advantages
- Concept for further infrastructure and cost planning
- Tender documents
- Bidding phase support
We support our customer in further planning phases up to the realization of the new production line
Tolerance analysis of regional aircraft
Study content
- Definition of interfaces and tolerance spectrum for assembly interfaces
- Analyzation of origin tolerance concept and recommendations for future tolerance concept
- Laser Tracker measurement of existing regional aircraft fuselage
Study Results
- Calculated tolerances for aircraft assembly interfaces (25+ interfaces) for example:
- Fuselage / Wing interfaces
- Fuselage / Empennage
- Fuselage / Doors
- Definition of Key Characteristics
- Measured values of existing fuselage
Advantages
- Aircraft production tolerances for further assembly design concepts
- Aircraft design impact at an early stage for cost optimized assembly design
(quantity, position of tooling holes,…) - Tolerance targets for sub suppliers
- Deformation data of aircraft assemblies in different build phases
Fabric automation for medical supply
Study content
- Automated machine concept for medical fabric product
- Automated Laser Cutting, Folding, Ultrasonic welding of PPE material and Labeling
- Material supply on coil
Study Results
- Design of continuous machine concept – Fully automated from coil to finished product including packaging
- Concept for high-speed production combined with traceable quality assurance
Advantages
- Local production of medical fabric supplies without special labor qualifications
- Maximum utilization of fabric, hence minimum of scrap material
- Scalable production rate (OEE of 85%)
